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Control Board Connections

Signal namesConnector J8Connector J9Connector J17

Digital Supply to EDPS

Pin 6, 12: +3.3V
Pin 5, 11: GND

Pin 6, 12: +3.3V
Pin 5, 11: GND
Pin 5, 6, 21, 22: +3.3V
Pin 1, 2, 25, 26: GND

Motor Driver PWM Signals to EDPS

High and Low Side control signals
are
hardware protected against
simultaniously
ON switching
of the MOSFETs

 

Pin 1: G1H - Ch.A HighSide
Pin 7: G1L - Ch.A LowSide
Pin 2: G2H - Ch.B HighSide
Pin 8: G2L - Ch.B LowSide
Pin 3: G3H - Ch.C HighSide
Pin 9: G3L - Ch.C LowSide

 

Pin 11: G1H - Ch.A HighSide
Pin 12: G1L - Ch.A LowSide
Pin 9: G2H - Ch.B HighSide
Pin 10: G2L - Ch.B LowSide
Pin 7: G3H - Ch.C HighSide
Pin 8: G3L - Ch.C LowSide

ADC Clock Signal to EDPS Pin 1: SCLKPin 23: SCLK
Encoder Digital Signals from EDPS 

Pin 8: ENC_A
Pin 9: ENC_B
Pin 10: ENC_I

Pin 20: ENC_A
Pin 18: ENC_B
Pin 16: ENC_I

Motor Current ADC "raw" Signals from EDPS
(usable with FPGA IP)
 

Pin 2: SDI1 - Current Ch.A
Pin 3: SDI2 - Current Ch.B
Pin 4: SDI3 - Current Ch.C

Pin 19: SDI1 - Current Ch.A
Pin 17: SDI2 - Current Ch.B
Pin 15: SDI3 - Current Ch.C

Supply Voltage ADC "raw" Signal from EDPS
(usable with FPGA IP)
 

Pin 7: SDIV - from DC_LINK
(Fused Motor Supply Voltage)

Pin 24: SDIV - from DC_LINK
(Fused Motor Supply Voltage)

1-Wire bus for temperature measurementPin 10: EXT1 - 1-Wire Bus 1
Pin 4: EXT2 - 1-Wire Bus 2
 

Pin 4: EXT1 - 1-Wire Bus 1
Pin 3: EXT2 - 1-Wire Bus 2

Not connected pinsnonenonePin 13, 14

Motor and Power Connections

There are two options available for the motor and power concept:

DetailOption 1: Reference Motor Board with DC +12V SupplyOption 2: Customer Motor at individual DC +5..48VComments
Motor Supply

From DC +12V Input J7 via Fuse F3 (TODO ... A)
via Motor Reference Board to J5 of Eval board

From customer DC Supply to J6 via F1 on Eval Boad 
Motor ConnectionMotor wires connected to cage clamps on
Motor Reference Board J5 (A), J4 (B), J3 (C)
Motor wires connected to bolt screw terminals on
Eval Board J2 (A), J3 (B), J4 (C)
 
Encoder Connection

From encoder pins via ribbon cable to Eval Board J10,
(only for single ended enconders optimized for
Reference Motor Board)

Image Modified

J11 single ended:
Pin 1: GND
Pin 2: ENC I input
Pin 3: ENC A input
Pin 4: +5V Supply
Pin 5: ENC B input
Pin 6: GND

From motor to Eval Board J10 (only single ende signals) see left colomn, or to J11 (single OR differential signals):

Image Modified

J11 single ended:
Pin 1: not connected
Pin 2: +5V Supply
Pin 3: GND
Pin 4: not connected
Pin 5: unused (100R to ENC A input)
Pin 6: ENC A input
Pin 7: unused (100R to ENC B input)
Pin 8: ENC B input
Pin 9: unused (100R to ENC I input)
Pin 10: ENC I input

J11 differential with 100R terminated:
Pin 1: not connected
Pin 2: +5V Supply
Pin 3: GND
Pin 4: not connected
Pin 5: ENC A negativ
Pin 6: ENC A positiv
Pin 7: ENC B negativ
Pin 8: ENC B positiv
Pin 9: ENC I negativ
Pin 10: ENC I positiv

Jumper Settings for encoder signals.

Image Modified

Single Ended:           Differential:
Image Modified    Image Modified

 

 

Internal

Temperature Sensor

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  1. Disconnect the reference motor board TEC0060 by unmounting its screws and the encoder cable from J10
  2. Mount the delivered 30A fuse to the connectors J5 and J6 with the delivered M5 screws
    1. For lower supply current requirements, caused by the power rating of the used motor, a fuse with a lower and suitable current rating integrated in the supply wiring is recommended.
  3. Connect with cable lugs the +DC 5..48V to J6 and the corresponding GND to J1.
    1. The cable length is limited to 3m.
  4. Connect the three motor phases to J2 (A), J3 (B) and J4 (C).
    1. The cable length is limited to 3m.
  5. Optional: connect the encoder to J10 or J11 and set jumper field according to signal specification: differential or single ended. See section TODO for details.

Power Consumption

Test Condition:

  • 25 °C ambient
  • Reference motor running with no load
VIN Current mANotes
TEC0053-03 +3V3TODO mA 
TEC0053-03 +12VTODO mA 

Power-On Sequence

Any power sequence of the three supply sources is allowed:

...

Absolute Maximum Ratings - TODO

ParameterMinMax

Units

Notes

Reference document

DC +12V supply

TODOTODO

V

  
DC +5..48V supply548V  
DC +3V3 supplyTODOTODOV  
PWM Input Logic High LevelTODOTODOV  
PWM Input Logic Low LevelTODOTODOV  
ADC Digital Output Logic High LevelTODOTODOV  
ADC Digital Output Logic Low LevelTODOTODOV  
Encoder Input Logic High Level (Differential)TODOTODOV  
Encoder Input Logic Low Level (Differential)TODOTODOV  
Encoder Input Logic High Level (
Sigle
Single Ended)TODOTODOV  
Encoder Input Logic Low Level (
Sigle
Single Ended)TODOTODOV  

Recommended Operating Conditions - TOD

ParameterMinMax

Units

Notes

Reference document

DC +12V supply

11.512.5

V

  
DC +5..48V supply548V  
DC +3V3 supplyTODOTODOV  
PWM Input Logic High LevelTODOTODOV  
PWM Input Logic Low LevelTODOTODOV  
ADC Digital Output Logic High LevelTODOTODOV  
ADC Digital Output Logic Low LevelTODOTODOV  
Encoder Input Logic High Level (Differential)TODOTODOV  
Encoder Input Logic Low Level (Differential)TODOTODOV  
Encoder Input Logic High Level (
Sigle
Single Ended)TODOTODOV  
Encoder Input Logic Low Level (
Sigle
Single Ended)TODOTODOV  

Physical Dimensions

  • Board size: 100 mm × 166 mm.  Please download the assembly diagram for exact numbers.

  • PCB thickness: 1.75 mm +/-10%

  • Highest part on PCB: approximately 17 mm. Please download the step model for exact numbers.

...

Operating Temperature Ranges - TODO

 

Weight - TODO

VariantWeight in gNote
-TODO

 


Revision History

Hardware Revision History - TODO

DateRevision

Notes

PCN LinkDocumentation Link
2016-03-2702  TEC0053-02
2017-08-1404   

Hardware revision number is printed on the PCB board in the down right corner.

Document Change History - TODO

Date

Revision

Authors

Description

2017-03-30

 

Andreas HeidemannInitial Version