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Key Features

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Motor control evaluation with an suitable controller board
Quick evaluation with reference motor board
Power option up to 48V and 30A main supply current

Block Diagram

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Main Components

MOSFET Power Stage supporting 3-phase BLDC Motors
Current measurement on 2-phases (3 phase measurement optional)
Temperature sensor on board and 1-Wire bus connector for additional sensors
Encoder input capable of receiving both single ended and differential signals

General Safety Instructions

This product is only allowed to be used by an electrical specialist.
This product is not allowed to be used unattended.
There is a possible risk of burns due to hot surfaces while running the Board. This e.g. might be caused by an overcurrent at the motor outputs.
All externally connected power sources must be SELV protected (Separated or safety extra-low voltage).
For set up the wiring switch off or disconnect all external power supplies.
During operations it is not allowed to change the wiring or mechanical setup.
This product is only allowed to be used in a dry indoor environment.
The product is only allowed to be used in horizontal position on a non-conducting and non-inflammable surface.
The mechanical setup must ensure that the whole test setup can not be dropped to the floor or moved accidentally.

Signals, Interfaces and Pins

Control Board Connections

Signal names	Connector J8	Connector J9	Connector J17
Digital Supply to EDPS	Pin 6, 12: +3.3V Pin 5, 11: GND	Pin 6, 12: +3.3V Pin 5, 11: GND	Pin 5, 6, 21, 22: +3.3V Pin 1, 2, 25, 26: GND
Motor Driver PWM Signals to EDPS High and Low Side control signals are hardware protected against simultaniously ON switching of the MOSFETs	Pin 1: G1H - Ch.A HighSide Pin 7: G1L - Ch.A LowSide Pin 2: G2H - Ch.B HighSide Pin 8: G2L - Ch.B LowSide Pin 3: G3H - Ch.C HighSide Pin 9: G3L - Ch.C LowSide		Pin 11: G1H - Ch.A HighSide Pin 12: G1L - Ch.A LowSide Pin 9: G2H - Ch.B HighSide Pin 10: G2L - Ch.B LowSide Pin 7: G3H - Ch.C HighSide Pin 8: G3L - Ch.C LowSide
ADC Clock Signal to EDPS		Pin 1: SCLK	Pin 23: SCLK
Encoder Digital Signals from EDPS		Pin 8: ENC_A Pin 9: ENC_B Pin 10: ENC_I	Pin 20: ENC_A Pin 18: ENC_B Pin 16: ENC_I
Motor Current ADC "raw" Signals from EDPS (usable with FPGA IP)		Pin 2: SDI1 - Current Ch.A Pin 3: SDI2 - Current Ch.B Pin 4: SDI3 - Current Ch.C	Pin 19: SDI1 - Current Ch.A Pin 17: SDI2 - Current Ch.B Pin 15: SDI3 - Current Ch.C
Supply Voltage ADC "raw" Signal from EDPS (usable with FPGA IP)		Pin 7: SDIV - from DC_LINK (Fused Motor Supply Voltage)	Pin 24: SDIV - from DC_LINK (Fused Motor Supply Voltage)
1-Wire bus for temperature measurement	Pin 10: EXT1 - 1-Wire Bus 1 Pin 4: EXT2 - 1-Wire Bus 2		Pin 4: EXT1 - 1-Wire Bus 1 Pin 3: EXT2 - 1-Wire Bus 2
Not connected pins	none	none	Pin 13, 14

Motor and Power Connections

There are two options available for the motor and power concept:

Detail	Option 1: Reference Motor Board with DC +12V Supply	Option 2: Customer Motor at individual DC +5..48V	Comments
Motor Supply	From DC +12V Input J7 via Fuse F3 (TODO ... A) via Motor Reference Board to J5 of Eval board	From customer DC Supply to J6 via F1 on Drive Boad
Motor Connection	Motor wires connected to cage clamps on Motor Reference Board J5 (A), J4 (B), J3 (C)	Motor wires connected to bolt screw terminals on Eval Board J2 (A), J3 (B), J4 (C)
Encoder Connection Single Ended	From encoder pins via 6Pin PMoD to Drive Board J10: J10 single ended: Pin 1: GND Pin 2: ENC I input Pin 3: ENC A input Pin 4: +5V Supply Pin 5: ENC B input Pin 6: GND	From motor to Drive Board to J11 (single/differential): J11 single ended: Pin 2: +5V Supply Pin 3: GND Pin 6: ENC A input Pin 8: ENC B input Pin 10: ENC I input	Jumper Settings for encoder signals. Single Ended: Differential:
Encoder Connection Differential		J11 differential with 100R terminated: Pin 2: +5V Supply Pin 3: GND Pin 5: ENC A negativ Pin 6: ENC A positiv Pin 7: ENC B negativ Pin 8: ENC B positiv Pin 9: ENC I negativ Pin 10: ENC I positiv

Internal

Temperature Sensor

Onboard is a Maxim 1-Wire Temperature sensor DS18S20Z+. This sensor is located in the middle of the PCB.
Addional 1-Wire temperature sensor(s) can be connected to the connector J16:

Pin 1(DQ), 3 (GND),5 (+3.3V) at the same 1-wire bus as the onboard one
Pin 2(DQ), 4 (GND),6 (+3.3V) at a separate 1-wire bus

Power and Power-On Sequence

DC 12V Supply Motor and Driver

The power source must be SELV (Separated or safety extra-low voltage) protected.

The motor drivers and the reference motor on the pre-mounted motor board TEC0060 are supplied by this voltage.

The internal +5V digital supply is generated from this +12V supply.

DC 5...48V Supply for Motor only

SAFETY INSTRUCTIONS:

Externally power supply for the motor must be SELV (Separated or safety extra-low voltage) protected.

This option is

only allowed to be used for electrical specialist for the used electrical voltage and power conditions
only allowed to be used under electrical laboratory conditions
only allowed to be used in horizontal position on a non-conducting and non-inflammable surface
only allowed to be used with a wiring, which fulfills the current rating for the maximum possible currents.
only allowed to be used with a suitable current limiting circuit
- The maximum continuous current must not exceed 30A.
- The delivered fuse "Littelfuse Tpye 142.5631.5302" must be used as current limiter between connector J5 and J6.
- To limit the current for smaller motor loads an ADDITIONALLY appropriate current limiter can be used e.g. a current limited power source or a fuse integrated in the wiring.
only allowed to be used with appropriate connectors at the M5 screw connectors, which means M5 cable lugs must be used and fastened according to technical standards.
only allowed to be used, if the "Eval Boad high current signals" conducting up to 30A nominal, are covered by isolating, mechanically stable, non-inflammable (UL V-1 or better) material
- The "Eval Boad high current signals" are the motor outputs A, B, C and Fuse F1 Connectors J5 an J6 and further internal connections shown white marked in the following picture:
- As minimum protection it is mandatory to use the delivered "Isolating cover PCB" (marked in green), which must be mounted to the mounting holes H1, H9, H3, H4 with the delivered 10mm isolating spacers:
- The used cable lugs need to be isolated in the area outstanding the outer border of the Eval Board.
  Make sure that the "Isolating Cover PCB" is overlapping the conducting material by a minimum of 20 mm.

Initial operation

To use a separate power supply for the motor supply perform the following steps:

Disconnect the reference motor board TEC0060 by unmounting its screws and the encoder cable from J10
Mount the delivered 30A fuse to the connectors J5 and J6 with the delivered M5 screws
1. For lower supply current requirements, caused by the power rating of the used motor, a fuse with a lower and suitable current rating integrated in the supply wiring is recommended.
Connect with cable lugs the +DC 5..48V to J6 and the corresponding GND to J1.
1. The cable length is limited to 3m.
Connect the three motor phases to J2 (A), J3 (B) and J4 (C).
1. The cable length is limited to 3m.
Optional: connect the encoder to J10 or J11 and set jumper field according to signal specification: differential or single ended. See section TODO for details.

Power-On Sequence

Any power sequence of the three supply sources is allowed:

+3V3 Supply from the Control Board, generated by Control Board supply
+12V and
optional +5..48V Motor Supply

Reference Motor Board TEC0060

For easy connection of the reference Motor and Encoder to the Driver board a special Motor Adapter Board TEC0060 is included in the EDDP Kit.

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Reference Motor

The reference motor is manufactured by Anaheim Automation. The order code for the motor with the encoder already mounted is BLWR111D-24V-10000-1000SI. Please note that the encoder is not available separately. The nominal motor voltage is DC 24V, however, only 12V is supplied by the Reference Motor Board, which results in reduced performance.

The datasheet for the motor can be found at
http://www.anaheimautomation.com/manuals/brushless/L010234%20-%20BLWR11%20Series%20Product%20Sheet.pdf

The datasheet for the encoder can be found at
http://www.anaheimautomation.com/manuals/accessories/L010390%20-%20Single%20Ended%20Encoder%20with%20Index%20Channel.pdf

WIP section

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Technical Specifications

Absolute Maximum Ratings

Parameter	Min	Max	Units	Notes
DC +12V supply	0	15	V
DC +5..48V supply	0	50V	V
DC +3V3 supply	-0.5	6	V
PWM Input	-0.5	6	V
ADC Digital Input	-0.5	3.8	V	DC +3V3 = 3.3V
Encoder Input	-10	15	V

Recommended Operating Conditions

Parameter	Min	Max	Units
DC +12V supply	11.5	12.5	V
DC +5..48V supply	5	48	V
DC +3V3 supply	3.0	3.6	V
PWM Input	0	DC +3V3 supply	V
ADC Digital Input	0	DC +3V3 supply	V
Encoder Input	-7	12	V

Electrical characteristics

DC +3V3 supply = 3.3V

Parameter	Min	Max	Units	Notes
PWM Input Logic High Level	2.2		V
PWM Input Logic Low Level		0.8	V
ADC Digital Input Logic High Level	2.7		V
ADC Digital Input Logic Low Level		0.6	V
ADC Digital Output Logic High Level	3.2	3.3	V	I_o=-200μA
ADC Digital Output Logic Low Level	0	0.4	V	I_o=+200μA
Encoder Input Logic High Level (Differential)		-0.2	V
Encoder Input Logic Low Level (Differential)	-0.01		V
Encoder Input Logic High Level (Single Ended)	2		V
Encoder Input Logic Low Level (Single Ended)		0.6	V

Physical Dimensions

Board size: 100 mm × 166 mm. Please download the assembly diagram for exact numbers.
PCB thickness: 1.75 mm +/-10%
Highest part on PCB: approximately 17 mm. Please download the step model for exact numbers.

All dimensions are shown in mm. Additional sketches, drawings and schematics can be found TODO: here.

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Operating Temperature Ranges

0°C - 70°C, cooling might be required, depending on environment and airflow.

Revision History

Hardware Revision History - TODO

Date	Revision	Notes	PCN Link	Documentation Link
2016-03-27	02			TEC0053-02
2017-08-14	04

Hardware revision number is printed on the PCB board in the down right corner.

Document Change History - TODO

Date	Revision	Authors	Description
2017-03-30		Andreas Heidemann	Initial Version