Text changed after safety review for temporary marking in blue.

Overview

Option 1: with DC +12V Reference Motor Board (Delivery condition)

Option 2: Customer Motor at individual DC +5..48V

Block Diagram

NOTES:

• 12V to 5V DCDC
• DClink voltage ADC is also isolated !!! I I think it is best to: rename the "Current ADC" to "Isolated ADC" they do measure from current sensor and have internal isolation
• From J17 there are 2 1-wire buses to J16, on one of them there is in parallel the temp sensor

Main Components

• MOSFET drivers für 3-phase für BLDC / EC- Motors
• Current measurement for 2-phases, extendable to 3 phase measerement
• Remperature sensor on board and 1-Wire bus external option
• Encoder inputs for three differential or single ended signals

Key Features

• Motor Evaluation with a FPGA controller board, recommended with the Digilent Arty Z7 board
• Quick evaluation with reference motor board
• Power option up to 48V and 30A main supply current  

Scope of delivery

• This Eval Board comes with the already mounted and wired "Reference Motor Board"
• One "Arty Z7" Board: http://store.digilentinc.com/arty-z7-apsoc-zynq-7000-development-board-for-makers-and-hobbyists/usable with the reference FPGA IPs: TODO insert link
• Any DC +12V must be supplied to both boards supply connectors
  (Two AC/DC Wall Mount Adapters are delivered as optional DC +12V power source)
• One FUSE F1 30A for motor supply option 2

General Safety Instructions

• There is a possible risk of burns due to hot surfaces while running the Board. This e.g. might be caused by an overcurrent at the motor outputs.
• The product is only allowed to be used in horizontal position on a non conducting and non inflameable surface.
• All externaly connected power sources must be SELV protected (Separated or safety extra-low voltage).
  
• This product is only allowed to be used in dry an indoor environment.
• This product is not allowed to be used unattended by an electrical specialist.
• During operations it is not allowed to change the wiring or mechanical setup.
• For set up the wiring switch off or disconnect all external power suplies.
• The mechanical setup must ensure that the whole test setup can not be dropped to the floor or moved accidently.
  
  
  

Signals, Interfaces and Pins

Controller Board Connections (Arty etc.)

Motor and Power Concept

There are two options available for the motor and power concept:

Detail	Option 1: Reference Motor Board with DC +12V Supply	Option 2: Customer Motor at individual DC +5..48V	Comment
Motor Supply	From DC +12V Input J7 via Fuse F3 (TODO ... A) via Motor Reference Board to J5 of Eval board	From customer DC Supply to J6 via F1 on Eval Boad
Motor Connection	Motor wires connected to cage clamps on Motor Reference Board J5 (A), J4 (B), J3 (C)	Motor wires connected to bolt screw terminals on Eval Board J2 (A), J3 (B), J4 (C)
Encoder Connection	From encoder pins via ribbon cable to Eval Board J10, (only for single ended enconders optimized for Reference Motor Board) J11 single ended: Pin 1: GND Pin 2: ENC I input Pin 3: ENC A input Pin 4: +5V Supply Pin 5: ENC B input Pin 6: GND	From motor to Eval Board J10 (only single ende signals) see left colomn, or to J11 (single OR differential signals): J11 single ended: Pin 1: not connected Pin 2: +5V Supply Pin 3: GND Pin 4: not connected Pin 5: unused (100R to ENC A input) Pin 6: ENC A input Pin 7: unused (100R to ENC B input) Pin 8: ENC B input Pin 9: unused (100R to ENC I input) Pin 10: ENC I input J11 differential with 100R terminated: Pin 1: not connected Pin 2: +5V Supply Pin 3: GND Pin 4: not connected Pin 5: ENC A negativ Pin 6: ENC A positiv Pin 7: ENC B negativ Pin 8: ENC B positiv Pin 9: ENC I negativ Pin 10: ENC I positiv	Jumper Settings for encoder signals. Single Ended:           Differential:

Reference Motor Board TEC0060

Reference Motor

The manufaturer of the reference motor is Anaheim Automation and the order no. of the delivered combination of the motor with encoder is BLWR111D-24V-10000-1000SI.
The nominal motor voltage is DC 24V whichi is supplied by DC 12V on the Reference Motor Board. This will cause a certain derating in performace.

The datasheet of the motor:
http://www.anaheimautomation.com/manuals/brushless/L010234%20-%20BLWR11%20Series%20Product%20Sheet.pdf

The datasheet of the encoder:
http://www.anaheimautomation.com/manuals/accessories/L010390%20-%20Single%20Ended%20Encoder%20with%20Index%20Channel.pdf

Internal

Temperature Sensor

Onboard a Maxim 1-Wire Temperature sensor DS18S20Z+ is available, which is located on the potential of the FPGA board as close as possible to the central motor MOSFETs.
Addional 1-Wire temperature sensor can be connected by wire to connector J16:

• Pin 1(DQ), 3 (GND),5 (+3.3V) at the same 1-wire bus as the onboard one
• Pin 2(DQ), 4 (GND),6 (+3.3V) at a separate 1-wire bus

Power and Power-On Sequence

Power Supply

+ DC 12V Motor Driver and Motor Supply

This externaly supplies power sources must be SELV protected (Separated or safety extra-low voltage).

The motor drivers and the reference motor on the pre-mounted motor board TEC0060 are supplied by this voltage.

The internal +5V digital supply is generated out of this +12V supply.

+ DC 5...48V Optional Motor Supply

SAFETY INSTRUCTIONS:

This externaly supplies power sources must be SELV protected (Separated or safety extra-low voltage).

This option is

• only usable at your own risk
• only allowed to be used for electrical specialist for the used electical voltage and power conditions
• only allowed to be used under electrical laboratory conditions
• only allowed to be used in horizontal position on a non conducting and non-inflammable surface
• only allowed to be used with a wiring, which fullfills the current rating for the maximum possible currents.
  • The maximung current might be limited by the used fuse between connector J5 and J6 or e.g. by the limit of an connected external power source.
• only allowed to be used with appropriate connectors at the M5 screw connectors, which means M5 cable lugs must be used and fastend accorting to technical standards.
  
• only allowed to be used, if the "Eval Boad high current signals" conducting up to 30A nominal, are covered by isolating, mechanically stable material
  

  • The "Eval Boad high current signals" are the motor outputs A, B, C and Fuse F1 Connectors J5 an J6 and further internal connections shown white marked in the following picture:
    
    

  • Highly recommended is to use the delivered "Isolating cover PCB" (marked in green), which needs to be mounted to the mounting holes H1, H9, H3, H4 with the deliverd 10mm isolating spacers:
    
    
    
  • The used cable lugs need to be isolated in the area outstanding the outer border of the Eval Board.
    Intention is to make sure that the "Isolating Cover PCB" is overlapping the conducting material by a minimum of 2 cm.

Initial operation

The option 2 motor supply is only usable after the following steps are done:

1. Disconnecting the reference motor board TEC0060 by unmounting its screws and the encoder cable from J10
2. Mounting the deliverd 30A Fuse to the connectors J5 and J6 with the deliverd M5 screws
   1. For lower supply current requirements, caused by the power rating of the used motor, a fuse with a lower and suitable current rating in the supply wiring is recommended.
3. Connecting with a cable lugs the +DC 5..48V to J6 and the corresponding GND to J1.
   1. The cable length is limited to 3m.
4. Connection the three motor phases to J2 (A), J3 (B) and J4 (C).
   1. The cable length is limited to 3m.
5. Optional: connect the encoder wires to J10 or J11
   and set jumper field according to signal specification: differential or single ended
   See section TODO for details

Power Consumption

Power-On Sequence

Any power sequence of the three supply sources is allowed:

• +3V3 Supply from the FPGA Board, generated by FPGA Board supply
• +12V and
• optional +5..48V Motor Supply

Variants Currently In Production

TODO:

Technical Specifications

Absolute Maximum Ratings

Recommended Operating Conditions

Physical Dimensions

• Board size: 100 mm × 166 mm.  Please download the assembly diagram for exact numbers.

• PCB thickness: 1.75 mm +/-10%

• Highest part on PCB: approximately 17 mm. Please download the step model for exact numbers.

All dimensions are shown in mm. Additional sketches, drawings and schematics can be found TODO: here.

Operating Temperature Ranges

Weight

Revision History

Hardware Revision History

Hardware revision number is printed on the PCB board in the down right corner.

Document Change History

Disclaimer

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